DETAILS
Twin Wire MIG Productivity Without Complexity Designed to revolutionize heavy fabrication productivity, the patented HyperFill® twin wire MIG solution allows for increased deposition rates without compromising puddle stability or weld quality. Utilizing a single powersource, a single wire feeder, a single tip, and Lincoln Electric premium wire, this innovative solution delivers a wide, smooth arc cone that allows for deposition rates above 18lbs/hr | 8.2 kg/hr. (24 lbs/hr. | 10.9 kg/hr robotic) without added system or operator complexity.
Features
- Convenient Ready-Pak® - Comes ready to weld within minutes!
- Dual Process Ready - Run HyperFill and a single wire process on the same system
- Advanced Connectivity - All Power Wave® systems come standard with access to Lincoln Electric Power Wave® Manager and Lincoln Electric Checkpoint® Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
- Compact and Durable - IP23 rated to withstand harsh environments.
- Patented PowerConnect® Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
- Tribrid® Power Module - Exceptional welding performance with high power factor and efficiency.
- 115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).
- Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
- Solution Requirements » HyperFill® is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
- Industry Leading 5 Year Warranty
Service Information
What's Included
- Power Wave® S500 (K2904-1)
- Power Feed® 84 Dual Wire Feeder (K3330-3)
- Cool Arc® 55S Water Cooler (K3086-2)(1)
- Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564)
- 7 ft. Water Hose Kit (K4544-7)
- HyperFill Dual Reel Cart Kit (K4630-1)
- 4-Ball Inlet Guide (K1551-2)
- HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1)
- HyperFill Diffuser (KP4481-1)
- HyperFill .035 Contact Tip (KP4482-035)
- 1/8 in. Recess Nozzle (KP4523-1-75R)
- 15 ft.
- 5/64 in. Liner (KP44-564-15)
- Standard Duty Wire Reel Stand (K3342-1)
- Magnum® PRO Curve™ 300A Gun (K2951-2-10-45)
- Standard .040-045 (1.0-1.1 mm) Drive Roll Kit (KP1505-045S)
- Work Lead Package (K2149-1)
- Electrode Cable (K1842-10)
- ArcLink® Cable (K1543-8)
- Inverter and Wire Feeder Cart (K3059-4)
- Gas Y Fitting (KP4773-1)
- Harris Flowmeter Kit (3100211)
- Gateway Pendant Kit (K4997-1) (Includes 5" Screen Protector (KP4735-2) and 8ft. Control Cable (K1543-8)
Documentation
Specifications
Machine Inputs & Outputs
Phase 3: Input Voltage #1 (Voltage/Phase/Hertz) | 200/208/220/230/380/400/415/460/575 3 50/60 |
Phase 3: Rated Output #1A (Current/Voltage/Duty Cycle) | GMAW: 550A/41.5V/40% GMAW: 450A/36.5V/100% |
Phase 3: Rated Output #1B (Current/Voltage/Duty Cycle) | SMAW: 550A/42V/40% SMAW: 450A/38V/100% |
Phase 3: Rated Output #1C (Current/Voltage/Duty Cycle) | GTAW-DC: 550A/32V/40% GTAW-DC: 450A/28V/100% |
Phase 3: Input Current at Max Rated Ouput #1 (Current) | 3 Ph / 40% Duty Cycle: 80/73/41/37/29 3 Ph / 100% Duty Cycle: 60/54/30/27/21 |
Product Weights & Dimensions
Dimensions (H x W x D) | 571 mm x 355 mm x 630 mm (22.5 in x 14 in x 24.8 in) |
Net Weight | 204.12 kg (450 lbs) |
Machines
Machines Processes | Stick (SMAW) Gouging (CAC-A) Flux-Cored (FCAW) TIG (GTAW) MIG (GMAW) Pulsed MIG (GMAW-P) Flux-Cored Self-Shielded (FCAW-S) Flux-Cored Gas-Shielded (FCAW-G) Orbital TIG Orbital MIG HyperFill Metal-cored Wire (GMAW-C) |
Max Rating | 550 |
Maximum Electrode Size | x |
Minimum Electrode Size | x |
Number of Operators per Machine | 1 |
Data Technologies | Ethernet |
Machines Communication Technology | ArcLink |
Wire Feeder Supply Voltage | 40VDC |
Amphenol Pins (type of connector) | 5 |
Work Lead Connector Type | Lug |
Welding Gun Cable Assembly Length | 15 FT |
Spool Gun Compatible (Duty) | Heavy |
Wire and TIG Feeders
Number of driven rolls | 4 rolls |
Feeder type | Bench |
Configuration | Dual |
Max spool diameter | 60lb |
Communication Technology | ArcLink |
UI type | Meters |
Max Rated Output Capable | 500A |
Max WFS | 1200IPM |
Feedhead Configuration | Dual |
Wire Configuration | Hyperfill |
Power Source to Feeder Communication Connector Type | 5-pin |
Accesories Communication Connector Type | 12-pin |
Gun Bushing | Tweco #2-#4 |
Wire Feed Speed Range (IPM) | 500-1100 |
Max Spool Size (lbs) | 60 |
Max Spool Size (kg) | 30 |
MIG-WireFeeders | Yes |
MIGPulse-WireFeeders | Yes |
Contact Tips Included | Yes |
Basic Specification
Input Voltage | 200/208,220/230/240,380/400/415,460,575 |
Input Current | 3PH/40% - 80/73/41/37/29A,3PH/100% - 60/54/30/27/21A |
Input Hertz | 50,50/60,60 |
Input Power | 208/230/380/415/460/575/3/50/60 |
Input Phase | 3 |
Mode Icon | CC/CV |
Output Range | 5-550A DC |
Polarity | DC |
Rated Output | 550A/41.5/40% |
Application
Typical Application | Construction Mining Railroad Maintenance Automotive Construction & Field Erection Elevated Temperature Piping Gasification Plants General Fabrication Heat Exchangers Heavy Equipment Heavy Fabrication High Pressure Piping High Temperature High-strength Pipe LPG & LNG Storage Vessels Marine Applications Marine Fabrication & Repair NACE Applications Offshore Oil & Gas Petrochemical Petrochemical Industry Petroleum Processing Pharmaceutical Equipment Pipeline & Offshore Piping Power Generation Power Plants Pressure Vessels Process Piping Railcar Fabrication Railing Industry Robotics/ Hard Automation Shipbuilding Structural Fabrication Structural Welding |
Warranty
Warranty | 5 Years |