Lincoln Electric's Stainless Consumables Family

Diameters / Packaging

Diameters
33 lb (15 kg) Steel Spool
0.035 in (0.9 mm) ED035029
0.045 in (1.1 mm) ED035030

Blue Max® 2594

MIG (GMAW)

CLASSIFICATIONS:
AWS A5.9 : ER2594

BLUE MAX® MIG 2594 is designed for welding duplex and super duplex stainless steels

DETAILS

BLUE MAX® MIG 2594 is a super duplex grade electrode that provides matching chemistry and mechanical property characteristics to super duplex wrought and castings. The electrode is over-alloyed 2-3% in nickel to provide the optimum ferrite/austenite ratio in the finished weld resulting in high tensile and yield strength and superior resistance to stress corrosion, cracking (SCC) and pitting corrosion

Features

  • Q2 Lot® - Certified Material Test Report showing actual wire composition, Country of Origin and calculated ferrite number (FN) of each lot is available online in the Certificate Center
  • Proprietary surface lubricant for steady feeding and arc stability leading to exceptional performance at high wire feed speeds
  • A super-duplex grade electrode that provides matching chemistry and mechanical property characteristics to wrought super-duplex alloys such as 2507 and Zeron 100% as well as to super duplex casting alloys (ATSM A890)
  • The electrode is over-alloyed 2-3% in nickel to provide the optimum ferrite/austenite ratio in the finished weld resulting in high tensile and yield strength and superior resistance to stress corrosion, cracking (SCC) and pitting corrosion

Typical Applications

  • Process Pipework
  • Pumps and Valves
  • Pressure Vessels
  • Welding Zenon 100% and similar base metals

Welding Positions

  • All

Shielding Gas

  • 98% Ar / 2% O₂

Disclaimers

Warning -

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov

BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page

See test result disclaimer

CONFORMANCE

CONFORMANCES SPECIFICATION CLASSIFICATION
AWS AWS A5.9 ER2594
ABS AWS A5.9 ER2594
CWB CSA W48 ER2594

WIRE COMPOSITION

Classification %C %Cr %Cu %Mn %Mo %N %Ni %P %S %Si %W Ferrite Number (Delong ©) Ferrite Number (WRC-1992 ©)
ER2594 Requirement 0.03 max. 24.0 - 27.0 1.5 max. 2.5 max. 2.5 - 4.5 0.20 - 0.30 8.0 - 10.5 0.03 max. 0.02 max. 1.0 max. 1.0 max.
Typical Result 0.01-0.02 24.8-25.2 0.1 0.6 3.9-4.0 0.24-0.26 8.6-9.1 0.02 0.003 max. 0.4 0.0 max. 28 45-50

TYPICAL OPERATING PROCEDURES

Diameter Shielding Gas Voltage
volts
Approx. Current
amps
0.035 in (0.9 mm) Argon + 2-5% CO2 26-29 160-210
0.045 in (1.1 mm) Argon + 2-5% CO2 28-32 180-250