SuperArc XLS

Diameters / Packaging

Diameters
44 lb Spool
1000 lb Accu-Pak® Box
0.047 in (1.2 mm) ED037555
1.0 mm ED037829
1.1 mm ED037698
1.2 mm ED037556

SuperArc® XLS

MIG (GMAW)

CLASSIFICATIONS:
ISO 14341-A : G 42 3 M20 Z

DETAILS

Features

  • Minimize surface silicates for exceptionally clean weld surface
  • Reduced silicates for improved paint adhesion and increased corrosion resistance
  • Microguard® Ultra surface treatment for consistent, stable arc performance with little to no weld spatter
  • Optimized for use with Rapid X® LS mode to lower silicate island formation and spatter generation

Typical Applications

  • Fillet and lap welds on thin material, including but not limited to automotive frames, chassis and suspension components
  • Designed specifically for high speed, single pass applications

Welding Positions

  • Flat/Horizontal

Shielding Gas

  • Mixed Shielding Gas

Service Information

BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page

CONFORMANCE

CONFORMANCES SPECIFICATION CLASSIFICATION
ISO ISO 14341-A G 42 3 M20 Z

MECHANICAL PROPERTIES

Classification Shielding Gas Polarity Yield Strength @ 0.2% Offset
MPa (ksi)
Tensile Strength
MPa (ksi)
Elongation
%
Charpy V-Notch
J (ft-lbs) @ -30°C (-20°F)
G 42 3 M20 Z Requirement M20 Info. Only 420 (61) min. 500-640 (72-93) 20 min. 47 (35) min.
Typical Result, As-welded 90% Ar, 10% CO2 DC+ 440 (64) 530 (77) 24 102-184 (75-136)

WIRE COMPOSITION

Classification %Al %C %Cr %Mn %Mo %Ni %P %S %Si %Total Cu %V %Ti+Zr
Typical Result 0.02 0.07 0.02 1.68 0.00 max. 0.27 0.004 0.004 0.05 0.17 0.01 0.09

TYPICAL OPERATING PROCEDURES

Diameter Transfer Mode Shielding Gas Polarity CTWD
mm (in.)
Wire Feed Speed
m/min (in/min)
Voltage
volts
Approx. Current
amps
Melt-off Rate
kg/hr (lb/hr)
1.2 mm (3/64") Spray Transfer 80% Ar, 20% CO2 DC+ 19 (³/₄) 3.8 (150) 24 120 2.0 (4.5)
1.2 mm (3/64") Spray Transfer 80% Ar, 20% CO2 DC+ 19 (³/₄) 8.9 (350) 29 265 4.7 (10.3)
1.2 mm (3/64") Spray Transfer 80% Ar, 20% CO2 DC+ 19 (³/₄) 14.0 (550) 32 370 7.3 (16.2)
1.2 mm (3/64") Spray Transfer 90% Ar, 10% CO2 DC+ 19 (³/₄) 3.8 (150) 23 125 2.0 (4.5)
1.2 mm (3/64") Spray Transfer 90% Ar, 10% CO2 DC+ 19 (³/₄) 8.9 (350) 28 255 4.7 (10.4)
1.2 mm (3/64") Spray Transfer 90% Ar, 10% CO2 DC+ 19 (³/₄) 14.0 (550) 32 360 7.3 (16.0)
.040" (1.0 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 5.6 (220) 23 105 2.1 (4.6)
.040" (1.0 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 8.9 (350) 26 170 3.3 (7.3)
.040" (1.0 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 11.4 (450) 28 210 4.2 (9.3)
.040" (1.0 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 15.2 (600) 30 260 5.9 (13.1)
.040" (1.0 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 5.6 (220) 22 105 2.2 (4.8)
.040" (1.0 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 8.9 (350) 25 170 3.3 (7.3)
.040" (1.0 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 11.4 (450) 27 210 4.2 (9.3)
.040" (1.0 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 15.2 (600) 29 260 5.7 (12.6)
.035" (0.9 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 6.4 (250) 23 100 1.9 (4.1)
.035" (0.9 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 8.9 (350) 25 140 2.6 (5.8)
.035" (0.9 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 12.7 (500) 27 180 3.9 (8.5)
.035" (0.9 mm) Spray Transfer 80% Ar, 20% CO2 DC+ 16 (⁵/₈) 16.5 (650) 29 220 5.1 (11.3)
.035" (0.9 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 6.4 (250) 24 100 1.9 (4.2)
.035" (0.9 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 8.9 (350) 26 140 2.6 (5.8)
.035" (0.9 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 12.7 (500) 28 180 3.9 (8.5)
.035" (0.9 mm) Spray Transfer 90% Ar, 10% CO2 DC+ 16 (⁵/₈) 16.5 (650) 30 220 4.9 (10.9)